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Reverse engineering

Digital recovery of spare parts

3D scanning of failed, worn or undocumented spare parts, recovery of nominal geometry, and CAD models and drawings for local manufacturing.

Digital recovery of spare parts

Equipment downtime in industrial plants is often caused by a single missing spare part. The manufacturer has discontinued the model, the drawings are lost, or ordering the part from abroad takes weeks or months. Digital spare part recovery creates a production-ready CAD model and drawings from the existing sample, so the part can be made in a local workshop.

Work starts with a high-accuracy 3D scan of the part. For worn or damaged parts, the scan shows the current condition, and our engineers recover the nominal shape using geometric analysis, symmetry, mating part dimensions and standard features such as threads, keyways and bearing seats. Critical dimensions are additionally checked with contact measuring tools where needed.

The result is a parametric CAD model and manufacturing drawings with tolerances and surface finish requirements. These documents are sufficient to remanufacture the part by CNC machining, casting or other methods. The digital model is kept in the plant archive and can be used immediately the next time the part is needed.

When you need it

  • Parts for discontinued equipment
  • Local production of long-lead imported spares
  • Restoring worn and broken parts
  • Digital archive of critical spare parts
  • Pump, compressor and gearbox components

What's included

  • Studying the part and operating conditions
  • High-accuracy 3D scanning
  • Checking critical dimensions by contact measurement
  • Recovering nominal geometry
  • Building a parametric CAD model
  • Manufacturing drawings with tolerances

How we work

  1. Receiving the part and agreeing the task
  2. 3D scanning and measurement
  3. Recovering the nominal shape and CAD model
  4. Preparing and checking drawings
  5. Returning the documents and the part

Deliverables

  • Parametric CAD model (STEP, IGES)
  • Manufacturing drawings (DWG, PDF)
  • Scan-to-model deviation report
  • Scan files (STL)
FAQ

Frequently asked questions

Can a broken part be recovered?

Yes, if the pieces are available, they are scanned separately, joined digitally and the complete shape is restored.

Do you determine the material as well?

We recover the geometry. Material and heat treatment requirements are added to the drawing based on client information or a specialised laboratory report.

Do you manufacture the part yourselves?

We prepare the CAD model and drawings. With these documents the part can be made in any workshop.

What does the price depend on?

Part size, complexity, degree of wear and whether drawings are needed. Use the website calculator for an estimate or call us.

Order this service

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